Export Of Mobile Gantry To Philippine

Today, the mobile gantry ordered by our Cranes Philippine customers has been shipped.

The customer ordered 3 mobile gantry of different tonnage from our Cranes. Today is our delivery date, I believe it will reach customers soon.

The client compared many companies at that time and finally chose us. Thank you Philippine customers for their trust in our company and look forward to our next cooperation.

 

15 Ton Gantry Crane for Philippines

The 15 ton gantry crane has the advantages of high utilization rate, wide operating range, wide adaptability and versatility. It is widely used in the port freight yard. They also perform tasks such as lifting automobile engines out of the vehicles. It can be in the form of door frame structure.

Plenty of heavy metal industries have these overhead cranes, but are economically high and doesn’t feature on-track run. As a result, the best alternate options for such bridge cranes are the gantry cranes, which run on a track on the floor or ground level. This gantry crane in Philippines is slightly different from a bridge crane. The general premise is the same, but the operation is different. Gantry cranes have a bridge that is supported by two a-frame rigid steel legs that rest on the floor. The legs are commonly equipped with casters so crane can be moved to different parts of a building.

Overhead Bridge Crane For Paper Mill

The crane in paper pulp mill is mainly used for lifting paper machine equipment and paper reel spool.  Wet end crane or dry end cranes are very heavy duty EOT cranes in paper mills.

The working environment of paper pulp mill crane is relatively harsh, such as high temperature, high humidity, paper scraps in the air, etc. Therefore, the crane must be able to adapt to the harsh working environment and high-intensity paper mill operation. So selecting the right paper pulp mill cranes manufacturer can not only reduce the initial crane investment and plant construction costs, but also reduce crane operation costs and maintenance costs, reduce paper machine downtime losses, improve enterprise efficiency and enhance enterprise competitive advantage.

There are two trolleys are travelling on the crane girders. The work duty of this dry end crane is FEM 2m, FEM 3m or FEM 4m. The standard capacity is from 16ton, 18ton, 20ton to 100Ton+16ton, 18ton, 20ton to 100Ton. The dry end crane duty is transferring paper rolls from one side to other side in the workshop. This crane also called paper rolls handling cranes.

What are the requirements for the laying of electric wires of tire gantry cranes

What are the requirements for the wiring of tire gantry cranes? The following is the knowledge I share with you, I hope it can help you.

1. The tire gantry crane includes components of metal structure and electromechanical equipment. Some detachable cables are based on nitrile PVC flat flexible cables. Rubber sheathed flat flexible cable. Generally speaking, the cables of tire gantry cranes can be laid directly, and only need to take appropriate protective measures to avoid mechanical damage, chemical corrosion and oil pollution; but it should be noted that no joints are allowed in the middle of the crane wires; if the path allows, Transition terminals can be connected near the device.

2. The wires of the tire gantry crane must be installed and connected correctly in order to connect the various components, which plays an important role in the development of the lifting operation. In addition, the relevant laying must meet the above requirements, otherwise it will affect the normal operation of the double-girder road and bridge gantry crane.

3. The inner cavity of the junction box (box) should have sufficient wiring space. Terminal blocks with anti-loosening measures should be used. Wires passing through steel pipes or metal holes must be guarded to prevent wire fraying. Conduit or conduit should be as close as possible to electrical equipment, and wires that people may come into contact with must be routed in conduit or metal conduit.

4. Both ends of the wire should use cold-pressed copper ends that will not fall off. The connection between the wire and the end must be compressed with a special cold-pressing pliers. Both ends of the wire should be consistent with the circuit diagram or wiring diagram. Intermediate connectors are not allowed for all wires, and transition terminals are allowed near equipment for lighting wires. in the wire slot. In places where wires are piled up, such as under the driver’s cab floor, the wires should be arranged, and the wire harness number consistent with the wiring diagram should be marked. In summary, the above is the knowledge shared by the tire gantry crane manufacturers and everyone, I hope it can help you!

Precautions for no-load test of gantry crane

gantry crane is a kind of lifting equipment with high technical content and complicated operation. Usually, after the gantries crane equipment is idle or installed, no-load test is required before it is put into use, mainly to check whether the quality of the equipment meets the safety requirements. construction requirements.

During the no-load test of the gantry cranes, the following points should be paid attention to:

1. Pay attention to whether the current, voltage, etc. meet the requirements.

2. Test whether the limiter is in good condition and whether the phase-misalignment protection function is good.

3. Test whether the assembly quality of the rope device is good. When the wire rope is in a tight state, start the hoisting mechanism of the gantry crane to make the hook lower. After turning the drum twice, the wire rope should be able to be discharged from the rope guide mouth smoothly.

4. Check the axial movement of the conical motor shaft, and use visual inspection to judge the axial movement during operation to determine whether the movement is within the allowable range. If it does not meet the clearance, it should be adjusted in time.

The no-load test of the gantry cranes are to check whether each operating mechanism is normal and whether there is any abnormal sound. After confirming that it is normal, the heavy-load test is carried out, and then it can be officially put into use after being accepted by the quality inspection department.

How to prevent rusting of outdoor gantry cranes

The gantry crane is a large-scale loading and unloading equipment that is widely used outside the garage. It is widely used in outdoor freight yards, stock yards and other occasions. Because the gantries crane is used outdoors, it will be greatly affected by environmental factors. One of the important The item is the anti-rust work of the gantry crane. So how to prevent rust of gantry cranes used outdoors?

1. When operating the Gantry cranes, avoid the collision between the equipment and other objects, so as to prevent the anti-corrosion layer on the surface of the metal structure from falling off. Rust occurs because bare metal is oxidized in contact with air. Therefore, during the use of the gantry cranes, it is necessary to frequently check whether the appearance of the crane is complete, and the damage should be repaired in time.

2. The movable parts of the gantries crane should be checked regularly to avoid the lack of lubricating oil caused by rain erosion and damage to the equipment.

3. For the gantry crane that is not used for a long time, it is necessary to protect it:

1) The movable parts are painted with -10 or -20 diesel, which can not only clean off the substances that are easy to corrode the equipment, but also form an oil film on the metal surface, which is beneficial to protect the mechanical equipment.

2) For the connecting parts of the cranes, due to long-term use, it is easy to have paint defects, so diesel oil should be used for painting to avoid corrosion.

During the daily inspection of the Gantry Crane, if it is found that the paint film with the metal structure is damaged, the damaged position must be cleaned, and then painted with paint that can prevent rusting. This ensures that the surface of the metal will not corrode in rainy and snowy weather.

 

Doing a good job in the anti-rust work of the gantry cranes can reduce the damage of various parts of the crane and prolong the service life of the machine.

Safety Technology of Hoist Type Single Girder Crane

Hoist crane refers to the lifting equipment with electric hoist as the lifting mechanism. The most common refers to electric single-girder cranes. The hoist-type single-beam crane has a light structure and simple operation. The safety technology of the hoist-type single-beam crane is explained below.

 

The characteristics of hoist crane: light and compact structure, easy and convenient operation, wide range of applications, and many applications. However, there are generally no full-time operators, and there are no dedicated cable and command personnel. Operators often work as cable operators. Therefore, the potential accident factors will be more serious than other types of cranes.

1. Safety protection device of gourd type single beam crane

1. Mechanical safety device (guarantee the service life of the crane)

(1) Hook protection device: a protection device to prevent accidental decoupling of the hoisted load.

(2) Rope guide: to prevent accidents caused by messy ropes.

(3) Brakes: (all are mechanical brakes) rely on spring pressure and the friction force of the conical brake ring to brake.

(4) Stop (female feeder): set at appropriate positions at both ends.

(5) Buffer: Reduce the impact force of the collision between the crane and the stop, and the impact and vibration of the crane and the load. Hardwood, rubber polyurethane buffers.

2. Safety protection device

(1) Lift limit position limiter (heavy mound type)

(2) Limit position limiter (travel switch)

(3) When the safety alarm device (used in conjunction with the load limiter) reaches 90% of the rated value, it will send out a reminder alarm signal.

(4) Overload limiter

(5) Phase sequence protection (wrong phase protection)

 

2. Requirements for the safe use of hoist cranes in different environments

1. Use in dusty environment

(1) Operation should be carried out in a closed cab to protect the personal health of the driver.

(2) The protection level of the motor and main electrical appliances on the crane should be increased accordingly, mainly due to the dustproof ability.

2. Use in humid environment

Under normal circumstances, when the working environment humidity is not more than 85%, the protection level is IP44.

In a humid environment, a preheating and drying device should be added for motors above 10KW.

A rain cover should be added to the motor and electrical appliances of the hoist crane operating in the open air.

3. Use in high temperature environment

(1) The driver’s cab should be a closed driver’s cab equipped with electric fans or air-conditioning.

(2) Temperature control devices such as thermal resistance should be embedded on the motor windings and casing.

4. Use in cold environment

(1) Adopt a closed cab with heating device.

(2) Remove ice and snow from tracks, ladders and walking platforms in time to prevent slipping and falling injuries.

(3) The main force-bearing rod-type components of the crane shall be made of ordinary carbon steel conforming to the gold steel type and not less than Q-235-C.

5. Ground control

The non-following operation mode is adopted, that is, the operator does not move with the lateral movement of the hoisted load. The flashlight door is not suspended under the electric hoist switch box, but is separately suspended on a slideway, so that the operator may stay away from the hoisted load. Operate in a proper position to avoid the risk of impact from hanging loads.

When operating on the surface, the operating speed of the crane must be under the condition of V≤45M/min to prevent the operator from racing with the crane too fast.

 

3. Special safety protection measures for hoist cranes

1. Use in flammable and explosive occasions

(1) All electrical originals must not have exposed parts

(2) The insulation resistance value of the explosion-proof hoist crane at room temperature is not less than 1.5MΩ

(3) Track ground connection resistance is not more than 4Ω

(4) All explosion-proof electrical equipment shall have an explosion-proof certificate issued by the country-designated explosion-proof inspection unit within the validity period.

(5) To prevent sparks caused by mechanical frictional collision and dangerous temperature causing danger, the speed is limited, and the ropes shall not be greater than 25M/min

(6) There must be no broken wires on the surface of the wire rope

(7) The joints of the running track should be smooth and flat, and there should be no impact when the wheels are running.

(8) Hanging warning signs, “no collision”, “touching the ground”, etc.

(9) Brakes should be installed inside an explosion-proof enclosure

 

During the use of hoist-type single-beam cranes, attention should be paid to its operating safety, operating procedures should be followed, and illegal operations should be avoided. Enterprises should do a good job in the safety management of equipment.

 

How to deal the electric hoist of a single beam crane cannot be lowered normally?

The electric hoist can be installed on the I-beam track under the main beam of the single-beam crane to run left and right, as the lifting mechanism of the single-beam crane, so the single-beam crane can also be called the electric hoist single-beam crane. The single-beam crane has been used for a long time, and the electric hoist may have some problems, such as not being able to descend normally. What should I do at this time? The editor will share with you the reasons and solutions for the failure of the electric hoist to drop normally.

The failure of the electric hoist to descend normally poses a great threat to the operators and also causes economic losses to everyone. Then we have to look at what causes the electric hoist to fail to drop?

1) The brake pads are too tight

First of all, the brake pads will only become looser after wear and use, and will never appear to become tighter and tighter. It may be that we performed the work directly after maintaining and adjusting the brake pads without testing. Cause the distance between the brake pads to be abnormal.

2) Fatigue operation of internal parts of electric hoist

The internal parts are constantly running and heated. Affected by other parts, it may cause other parts to malfunction.

3) The transmission parts of the electric hoist are obstructed

It is also possible that the transmission part of the electric hoist itself has a big problem, and it is directly stuck there when it is lowered.

4) The temperature of the electric hoist is too high or high-load operation

The high-load operation of the electric hoist will make the brake pads loose and tighten with high intensity. If the brake pads become fatigued, the electric hoist may lock directly.

Electric hoist single-girder cranes are low-level lifting equipment. If the working intensity is too high, it may affect the life of the hoist to a certain extent and accelerate the damage of the equipment. When there is a problem that the electric hoist cannot be lowered normally, first find out the cause of the problem, and then formulate a solution based on the cause.

1. Adjust the brake pads

2. Reduce work intensity

3. Repair the transmission parts of the electric hoist

Failure of mechanical equipment is a common occurrence. If maintenance work can be done during normal use, the probability of equipment failure can be greatly reduced.

 

What Is an Explosion-proof Crane?

Explosion-proof crane is mainly used for key equipment for unloading, installation, debugging, docking. And other operations in places with explosive gas or explosive dust environment requirements. The crane has a complex structure, harsh operating environment and difficult maintenance. The braking device is a key component of the equipment and is reliable. Performance is directly related to the safety of hoisting operations.

Explosion-proof crane is a complete set of electromechanical equipment. It usually composed of metal structures, explosion-proof electrical equipment, connections between explosion-proof electrical equipment, mechanical or hydraulic transmission devices, mechanisms and parts, and safety devices. Generally, the explosion-proof function of a single explosion-proof electrical equipment is mainly to prevent electrical sparks, static sparks and high temperatures of electrical enclosures. The explosion-proof crane has explosion-proof function in the process of transforming powerful electrical energy into mechanical energy to carry heavy objects. It not only prevents electric sparks, static sparks, and high temperature of electrical appliances. But also prevents impact friction sparks and high temperature on the surface of mechanical equipment.

The explosion-proof principle of explosion-proof cranes is to take corresponding measures to control the generation of sparks. That is, use corresponding explosion-proof technology to control and eliminate electric sparks and mechanical sparks. So that they cannot catch fire, explosive gas mixtures and environmental areas. Combustible dust and mechanical sparks are made of special non-sparking materials in parts that are prone to dangerous sparks to control the content of magnesium and titanium in the light alloy shell. So as to avoid collision and friction between relatively moving mechanical parts, thereby achieving explosion-proof , Known as mechanical explosion-proof technology.

Explosion-proof crane trolleys and carts as well as lifting motors, electrical control cabinets, main power switches, electromagnetic brake coils or hydraulic drive motors, etc..It usually use explosion-proof electrical equipment and cable wiring, junction boxes, junction boxes, power switches, control and emergency. Generally, electrical equipment with higher safety is used, such as a stop switch.

For non-intrinsically safe wiring on explosion-proof cranes. Rubber sheathed round cables and compression nut-type lead-in devices are usually used to prevent pulling out and reliable sealing. And no joints are allowed in the middle of the cable. If necessary, an explosion-proof junction box should be installed. Such as power circuit, control circuit, lighting circuit and audio signal circuit, etc.

 

The Gantry Crane Machine Ordered By Philippines Customer Is Preparing For Delivery

The gantry crane machine ordered by the Philippines customer is preparing for delivery. The single beam with hook crane is a kind of multi-purpose lifting equipment produced by Yuantai Crane and the effect is more prominent.

The single beam with hook crane is a mechanical equipment designed by engineers. The single beam with hook crane is currently sold all over the world and is very popular and loved by users.

After more than ten years of unremitting efforts and continuous development, Yuantai Crane  products have been sold to more than 30 countries in Africa, Central Asia, Southeast Asia, etc. The products have been recognized and praised by foreign customers, let Yuantaicranes go to the world, let Chinese manufacturing changes the future.