Jib Crane Installation| Jib Crane Foundation Requirements Philippines

发表于由
回复

jib crane Installation | Jib Crane Assembly

A jib crane is a type of crane that has a horizontal arm, called a jib, that supports a hoist. Jib cranes are used to lift and move heavy objects in various industries, such as manufacturing, construction, and warehousing. Jib cranes can be mounted on walls, floors, or columns, depending on the space and load requirements.

To install a jib crane or the assembly of a jib crane, you need to follow these steps:

  1. Choosing the right location and type of jib crane for the application, considering the clearance, power supply, and foundation requirements.
  2. Prepare the foundation for the jib crane, either by bolting it to an existing concrete floor or by pouring a new concrete base with embedded anchor bolts.
  3. Assemble the jib crane components, such as the mast, the boom, the hoist, and the trolley, following the manufacturer’s instructions and using the appropriate tools and equipment.
  4. Attach the jib crane to the foundation, either by tightening the anchor bolts or by welding the base plate to the column.
  5. Connect the electrical wiring and controls to the jib crane, following the wiring diagram and safety precautions.
  6. Testing the jib crane for proper operation and safety.
  7. Perform regular maintenance and inspection of the jib crane.

Jib Crane Mounting Brackets

Jib crane mounting brackets are essential components for installing and securing jib cranes to the floor, wall, or ceiling. They provide stability and support for the crane’s mast and boom and allow for smooth and safe operation of the crane. Jib crane mounting brackets come in different sizes, shapes, and materials, depending on the type and capacity of the jib crane. Some common types of jib crane mounting brackets are:

  • Floor-mounted brackets: These are used for floor-mounted jib cranes, which are fixed to a concrete foundation. Floor-mounted brackets are usually made of steel or cast iron, and have holes or slots for anchoring bolts. They may also have leveling nuts or shims to adjust the height and alignment of the crane.
  • Wall-mounted brackets: These are used for wall-mounted jib cranes, which are attached to a structural wall or column. Wall-mounted brackets are typically made of steel or aluminium and have flanges or plates for bolting to the wall. They may also have gussets or braces to reinforce the connection and prevent bending or twisting of the bracket.
  • Ceiling-mounted brackets: These are used for ceiling-mounted jib cranes, which are suspended from a ceiling beam or truss. Ceiling-mounted brackets are usually made of steel or aluminium and have clamps or hooks for attaching to the ceiling. They may also have swivels or bearings to allow for rotation of the crane.

Jib crane mounting brackets should be selected according to the specifications and requirements of the jib crane, such as its weight, span, rotation angle, and lifting capacity. They should also be compatible with the surface and structure where the jib crane will be installed. Jib crane mounting brackets should be installed by qualified professionals, following the manufacturer’s instructions and safety guidelines. Proper installation and maintenance of jib crane mounting brackets can ensure optimal performance and longevity of the jib crane.

Jib Crane Requirements | Jib Crane Foundation Requirements

Jib crane requirements are the specifications that a jib crane must meet to operate safely and efficiently. Jib cranes are a type of crane that has a horizontal boom attached to a vertical mast and can rotate around the mast to lift and move loads. Jib cranes are commonly used in workshops, warehouses, docks, and other industrial settings.

Jib crane foundation requirements are the criteria that the base of the jib crane must satisfy to support the weight and movement of the crane. The foundation must be strong enough to withstand the vertical and horizontal forces exerted by the crane, as well as the dynamic effects of wind, vibration, and impact. The foundation must also be stable enough to prevent the crane from tipping over or shifting. The foundation must be designed according to the soil conditions, the type of jib crane, and the load capacity of the crane.

Jib Crane Standards

Jib cranes are subject to certain standards and regulations that ensure their safety and performance. These standards may vary depending on the country, industry, or application of the jib crane. However, some common standards that apply to most jib cranes are:

  • ANSI/ASME B30.17: This standard covers the design, construction, installation, inspection, testing, maintenance, and operation of overhead and gantry cranes with underhung hoists, including jib cranes.
  • ISO 4301-1: This standard classifies the general use and duty of cranes based on their load spectrum, load cycles, and operating conditions.
  • ISO 8686-1: This standard specifies the general principles for establishing the allowable loads and load combinations for cranes.
  • OSHA 1910.179: This standard regulates the occupational safety and health requirements for overhead and gantry cranes, including jib cranes.

These standards provide guidelines and requirements for the safe and efficient use of jib cranes. They cover aspects such as load capacity, stability, structural integrity, inspection, testing, training, signalling, emergency procedures and more. It is important to follow these standards to ensure the safety of workers, equipment and materials.

Gantry Crane Installation | Gantry Crane Design Standards Philippines

发表于由
回复

gantry crane Installation Overview | Gantry Crane Description

A gantry crane is a type of crane that is supported by a horizontal beam and can move along a track or rail. Gantry cranes are used for lifting and moving heavy objects, such as containers, machinery, or building materials. Gantry cranes can vary in size and capacity, depending on the application and the site. Some gantry cranes are fixed in place, while others are mobile and can be relocated as needed. Gantry cranes have several advantages over other types of cranes, such as being able to span large areas, having a high lifting height, and being easy to install and operate. Gantry cranes are used for lifting and moving heavy objects in various industries, such as construction, manufacturing, shipbuilding, and mining. Gantry crane installation requires careful planning, preparation, and execution to ensure safety and efficiency.

Gantry Crane Installation Procedure

  1. Choose a suitable location for the crane. The area should be flat, level, and free of obstacles. The crane should have enough clearance from the ceiling, walls, and other structures. The crane should also be accessible for maintenance and inspection.
  2. Prepare the foundation for the crane. Depending on the type and size of the crane, you may need to pour concrete, install anchors, or lay steel plates on the ground. The foundation should be strong enough to support the weight and load of the crane.
  3. Assemble the crane components. Follow the manufacturer’s instructions and use the appropriate tools and equipment. You may need to use a forklift, a crane, or a hoist to lift and position the components. Make sure to secure all the bolts, nuts, and pins properly.
  4. Connect the electrical and hydraulic systems. Follow the wiring diagrams and hydraulic schematics provided by the manufacturer. Make sure to use the correct cables, hoses, and fittings. Check for any leaks or loose connections.
  5. Test the crane operation. Before using the crane for any load lifting, perform a series of tests to ensure that the crane is functioning properly. Check the alignment, level, and balance of the crane. Test the brakes, limit switches, emergency stop, and overload protection. Test the movement and speed of the trolley and hoist. Test the load capacity and stability of the crane.
  6. Train the operators and workers. Only qualified and authorized personnel should operate the crane. Provide adequate training on how to use, maintain, and troubleshoot the crane. Ensure that all operators and workers follow the safety rules and regulations.

Gantry Crane Design Standards

Some various standards and regulations govern the design, construction, installation, operation, inspection, and maintenance of gantry cranes. One of the most widely recognized and adopted standards is ASME B30.2-2022, which provides safety requirements for overhead and gantry cranes. This standard covers topics such as:

  • Markings (warnings, identification, controls, rated load)
  • Clearances (from obstruction, between parallel cranes)
  • Crane construction (welded construction)
  • Construction runways (foundations and anchorages, crane runways)
  • Cabs (location, lighting, construction, access to crane)

ASME B30.2-2022 also specifies testing methods for gantry cranes, such as load testing, operational testing, and periodic inspection. The standard aims to prevent accidents and injuries involving gantry cranes by establishing minimum criteria for safe performance.

Other standards that are relevant for gantry crane design include:

  • ISO/TC 96/SC 9 – Bridge and gantry cranes
  • OSHA 1910.179 – Overhead and gantry cranes
  • ANSI Z535 – Safety signs and colours

Gantry Crane Requirement

  • Lifting Capacity:
    Determine the maximum weight that the crane will need to lift and move. This includes considering both the static and dynamic loads.
  • Span and Height:
    Define the span (distance between the legs) and the lifting height required for your application. This is crucial in determining the crane’s overall size and structure.
  • Working Class:
    Consider the duty cycle or how frequently the crane will be in operation. This information helps determine the crane’s design and the type of components used.
  • Lifting Speed:
    Specify the required lifting speed and precision based on the operational needs of your facility. Different applications may require varying levels of speed and accuracy.
  • Environmental Conditions:
    Consider the environmental conditions in which the crane will operate. This includes factors such as temperature, humidity, and exposure to corrosive substances. These conditions can affect the choice of materials and coatings for the crane.
  • Control System:
    Choose an appropriate control system based on the complexity of the lifting tasks. Options include manual, semi-automatic, and fully automated systems.
  • Safety Features:
    Incorporate safety features such as limit switches, emergency stop buttons, overload protection, and collision avoidance systems to ensure the safety of operators and equipment.
  • Maintenance:
    Design the crane with ease of maintenance in mind. Access points for inspection, lubrication, and repairs should be considered to minimize downtime.

Gantry Crane Inspections

Gantry crane inspections are essential for ensuring the safety and efficiency of crane operations. The purpose of gantry crane inspections is to check the condition and functionality of the crane components, such as the hoist, trolley, gantry, wires, hooks, brakes, and controls. Inspections also help to identify any defects, damages, or wear and tear that may affect the performance or safety of the crane. Inspections should be conducted by qualified and trained personnel, following the manufacturer’s instructions and relevant standards and regulations.

  1. Pre-operational inspection: This is a daily or before-use inspection that involves a visual and functional check of the crane and its components. The operator should look for any signs of damage, corrosion, leakage, loose or missing parts, or abnormal noises.
  2. Periodic inspection: This is a more detailed and thorough inspection that is performed at regular intervals, such as monthly, quarterly, or annually. The frequency of periodic inspections depends on the type and usage of the crane, as well as the manufacturer’s recommendations and local regulations. A periodic inspection involves a comprehensive examination of the crane structure and components, using visual, auditory, tactile, and measurement methods.
  3. Special inspection: This is an inspection that is performed after an unusual event or circumstance that may affect the condition or safety of the crane. For example, a special inspection may be required after a collision, overload, modification, repair, or accident involving the crane.

Overhead Crane Installation&Bridge Crane Installation Philippines

发表于由
回复

overhead crane Installation&Bridge Crane Installation Overview

Overhead cranes and bridge cranes are types of lifting equipment that can be used to move heavy loads in industrial settings. They are composed of a horizontal beam, called a bridge, that runs along two parallel rails, and a hoist that can move along the bridge. The hoist can lift and lower the load using a hook, a magnet, or a grab.

Overhead crane installation and bridge crane installation are complex and delicate processes that require careful planning, preparation, and execution.

Overhead Crane Installation Method Statement | Overhead Crane Installation Procedure

  1. Site inspection: Before installing an overhead crane or a bridge crane, it is important to inspect the site and assess the conditions, such as the available space, the floor strength, the power supply, the lighting, the ventilation, and the safety measures. The site inspection will help to determine the best location, size, and configuration of the crane, as well as the necessary equipment and personnel.
  2. Crane selection: Based on the site inspection and the requirements of the project, the next step is to select the most suitable crane for the job. There are different types of overhead cranes and bridge cranes, such as single girder, double girder, top running, under running, etc. Each type has its advantages and disadvantages, depending on the load capacity, span, height, speed, duty cycle, and control system. The crane selection should also consider the budget, the delivery time, and the warranty of the crane manufacturer or supplier.
  3. Crane installation: Once the crane is selected and delivered to the site, it is time to install it. The installation process may vary depending on the type and model of the crane, but it generally involves the following steps:
    • Assembling the components: The crane components, such as the bridge, the end trucks, the hoist, the trolley, the electrical system, etc., need to be assembled according to the instructions provided by the manufacturer or supplier. The components should be checked for any damage or defect before assembly.
    • Mounting the rails: The rails are the tracks that support and guide the movement of the bridge. They need to be mounted on the supporting structure of the building or columns or gantries. The rails should be aligned and levelled properly to ensure smooth and safe operation of the crane.
    • Installing the bridge: The bridge is the main part of the crane that spans across the rails. It can be installed using a mobile crane or a forklift. The bridge should be secured to the end trucks and connected to the electrical system.
    • Installing the hoist: The hoist is the device that lifts and lowers the load using a hook, a magnet, or a grab. It can be mounted on a trolley that runs along the bridge or directly on the bridge. The hoist should be attached to the lifting mechanism and connected to the control system.
    • Testing and commissioning: After installing all the components of the crane, it is necessary to test and commission it before putting it into operation. The testing and commissioning process involves checking all the functions and features of the crane, such as:
      • The alignment and levelness of the rails
      • The clearance and stability of the bridge
      • The movement and speed of the hoist and trolley

How Much Does an Overhead Crane Installation Cost?

The cost of installing an overhead crane depends on several factors, such as the type, size, capacity, and configuration of the crane, the complexity of the installation site, the labour and material costs, and the duration of the project. According to some estimates, the average cost of installing an overhead crane ranges from $25,00 to $150,00, depending on these variables. However, this is only a rough approximation and the actual cost may vary significantly depending on the specific circumstances of each project. Therefore, it is advisable to consult with a professional crane installer before making any decisions or budgeting for an overhead crane installation.

Overhead Crane Requirements | Overhead Crane Certification

  • The crane must be designed and manufactured according to the applicable standards and specifications, such as ASME B30.2, OSHA 1910.179, and ANSI/ASCE 7.
  • The crane must be inspected and tested regularly by qualified personnel, and any defects or malfunctions must be corrected promptly.
  • The crane must be operated by trained and authorized operators, who follow the manufacturer’s instructions and the employer’s safety rules.
  • The crane must be equipped with safety devices, such as limit switches, emergency stop buttons, warning lights, horns, and load indicators.
  • The crane must be maintained and lubricated properly, and any worn or damaged parts must be replaced as soon as possible.
  • The crane must be used only for the intended purpose and within the rated capacity and speed.
  • The crane must not be overloaded, over-speeded, or subjected to shock loading or swinging.
  • The crane must not be operated near power lines, flammable materials, or other hazards that could cause electric shock, fire, or explosion.
  • The crane must not be used to lift or transport people unless it is specifically designed and approved for that purpose.

Crane Installation Procedure | Crane Installation Method Statement Philippines

发表于由
回复

Crane Installation Overview

A crane is a type of heavy machinery that can lift and move heavy objects. Cranes are often used in the construction, manufacturing, and transportation industries. Installing a crane requires careful planning, preparation, and execution. Crane installation is a complex and delicate operation that requires careful planning, preparation and execution. Crane installation involves transporting, assembling, positioning and securing the crane components on the site. The crane installation process can vary depending on the type, size and configuration of the crane, as well as the site conditions and requirements.

Choosing the Right Type of Crane

The first step of crane installation is to choose the right type of crane for the project. There are different types of cranes, such as overhead cranes, gantry cranes, and jib cranes. Each type of crane has its advantages and disadvantages, depending on the site conditions, the load capacity, the height, and the mobility. The crane selection should be based on a thorough analysis of the project requirements and the site constraints.

Crane Site Survey and Assessment

The second step of crane installation is to prepare the site for the crane. This may involve clearing the area, levelling the ground, laying the foundation, and securing the utilities. The site preparation should ensure that the crane has enough space to operate safely and efficiently. The site preparation should also comply with the local codes and regulations regarding crane operation.

The site survey also helps to determine the optimal location and orientation of the crane, as well as the required crane capacity, boom length, counterweight and outrigger configuration. The site survey should be done by a qualified engineer or crane operator who can evaluate the site conditions and design a suitable crane installation plan.

Assemble the Crane Components

The third step of crane installation is to assemble the crane components on the site. This involves unloading, lifting, connecting and bolting the crane components together according to the manufacturer’s instructions and specifications. The assembly process should be supervised by a qualified engineer or crane operator who can ensure that the components are aligned, levelled and secured properly. The assembly process should also follow safety procedures and precautions, such as wearing protective equipment, using appropriate tools and equipment, checking for any loose or missing parts, and maintaining a safe distance from the crane components.

Position the Crane on the Site

The fourth step of crane installation is to position and stabilize the crane on the site. This involves moving the crane to its desired location and orientation, extending and setting up the outriggers or crawler tracks, levelling the crane base, attaching and adjusting the counterweights, and testing the crane functions and controls. The positioning and stabilization process should be done by a qualified engineer or crane operator who can ensure that the crane is balanced, stable and ready for operation. The positioning and stabilization process should also follow safety procedures and precautions, such as checking for any overhead or underground hazards, ensuring adequate clearance around the crane, verifying the load chart and capacity limits, and conducting a pre-operational inspection.

Operate the Crane

The fifth step of crane installation is to operate the crane according to the project requirements. This involves lifting, moving and placing the loads using the crane boom, hook, sling and rigging devices. The operation process should be done by a certified crane operator who can operate the crane safely and efficiently. The operation process should also follow the safety procedures and precautions, such as communicating with the signal person or spotter, monitoring the wind speed and direction, observing the load weight and radius indicators, avoiding any sudden or jerky movements, and following the emergency procedures in case of any malfunction or accident.

Maintain the Crane

The sixth step of crane installation is to maintain the crane. This involves inspecting the crane regularly, repairing any damages or defects, and replacing any worn-out parts. The maintenance process should follow the maintenance schedule and guidelines provided by the manufacturer. The maintenance process should also follow the quality standards and regulations for crane operation.

Brief Summary of Crane Installation Procedure

1. Pre-Installation Planning:

  • a. Site Preparation: Conduct a site survey to assess ground conditions, access routes, and environmental factors.
  • b. Verify that the crane specifications match the project requirements.
  • c. Transport the crane components to the site using approved transportation methods.
  • d. Ensure all necessary equipment and personnel are available for the installation.

2. Assembly of Crane Components:

  • a. Assemble the crane components according to the manufacturer’s instructions.
  • b. Ensure that all bolts, nuts, and connections are properly tightened.
  • c.Electrical and Mechanical Connection: Connect the crane to the power source following electrical safety standards. Check all control systems and emergency shutdown procedures.
  • d. Verify the integrity of structural components.

3. Inspection and Testing:

  • a. Test all crane functions, including hoisting, lowering, slewing, and trolley movements.
  • b. Ensure that all safety features and limit switches are operational.
  • c. Conduct a final inspection before commissioning.

4. Post-Installation Review:

  • a. Conduct a review of the installation process to identify any lessons learned or areas for improvement.
  • b. Address any issues promptly and make necessary adjustments.

(Note: Crane installation is a critical task that requires careful planning, preparation and execution. By following these general steps and best practices, you can ensure a safe and successful crane installation.)

Crane Remote Control for Sale

发表于由
回复

Crane Remote Control Introduction

A Crane Remote Control is a handheld device equipped with wireless technology that allows operators to remotely control crane movements and functions. This innovative solution eliminates the need for physical contact with the crane’s control panel, providing flexibility, precision, and enhanced safety in material handling operations.

The core components of a Crane Remote Control include a handheld transmitter and a receiver unit installed on the crane. The transmitter features control buttons, joysticks, or a combination of both, allowing the operator to command various crane movements such as lifting, lowering, and traversing.

Crane Remote Controls commonly utilize radio frequency (RF) or infrared (IR) technology for wireless communication. The choice of technology depends on factors such as the operational environment and the required range for remote control.

Applications of Crane Remote Control

  • Construction Sites:
    In construction projects, Crane Remote Controls play a crucial role in lifting and positioning heavy materials. Operators can have a clear view of the entire construction site, ensuring precise control over the crane without being confined to a fixed control station.
  • Manufacturing Facilities:
    Manufacturing facilities benefit from Crane Remote Controls in the efficient handling of materials on production lines. The flexibility of remote operation allows operators to optimize workflows, improving productivity and minimizing downtime.
  • Warehousing and Logistics:
    Warehouses and distribution centres utilize Crane Remote Controls for material handling tasks such as loading and unloading pallets. The ability to control cranes remotely contributes to the efficient organization of storage space and streamlined logistics operations.
  • Shipbuilding Yards:
    In shipbuilding and maritime applications, Crane Remote Controls facilitate the precise movement of heavy ship components. Operators can navigate cranes with accuracy, contributing to the safe and efficient assembly of vessels.
  • Heavy Industry and Steel Mills:
    Heavy industries, including steel mills, employ Crane Remote Controls for lifting and transporting raw materials and finished products. Remote operation enhances safety in environments where manual control may pose risks.

Advantages of Crane Remote Control

  • Enhanced Operator Safety:
    The primary advantage of Crane Remote Controls is the enhanced safety they provide to operators. By allowing them to control cranes from a safe distance, the risk of accidents and injuries associated with manual operation is significantly reduced.
  • Precision and Maneuverability:
    Crane Remote Controls offer precise control over crane movements, allowing operators to navigate with accuracy. This level of control is particularly valuable in applications where materials need to be lifted, positioned, or manoeuvred with precision.
  • Flexibility and Mobility:
    The flexibility and mobility afforded by Crane Remote Controls are game-changers in material handling operations. Operators can move around the worksite, ensuring optimal visibility and adaptability to changing conditions without being tethered to a fixed control station.
  • Improved Productivity:
    Remote control of cranes contributes to improved productivity by reducing the time and effort required for material handling tasks. Operators can swiftly respond to changing needs and optimize workflows, ultimately enhancing overall operational efficiency.
  • Reduced Downtime:
    Crane Remote Controls help minimize downtime by allowing operators to quickly respond to issues or changes in the workflow. Remote diagnostics and troubleshooting features further contribute to the reduction of downtime associated with crane operations.

Safety Considerations

  1. Emergency Stop and Safety Features:
    Crane Remote Controls are equipped with emergency stop buttons and safety features to quickly halt crane operations in case of emergencies. These features ensure rapid response and prevent potential accidents.
  2. Secure Wireless Communication:
    Ensuring secure wireless communication is a critical safety consideration. Encryption and secure protocols are implemented to prevent unauthorized access to Crane Remote Control systems, minimizing the risk of interference or manipulation.

20 Ton Crane for Sale Philippines | Customized 20 Ton Gantry Crane Case

发表于由
回复

20 Ton Crane Philippines Customer Introduction

Our customer in the Philippines is a steel rolling mill that produces steel bars and wires. He needs to lift and transport heavy steel coils and billets in their workshop. They contacted us and asked for a reliable and efficient crane solution that could meet their production needs.

Single Girder Gantry Crane Solution

After understanding their requirements and site conditions, we recommended them a customized 20 ton gantry crane with a single girder design. The single girder gantry crane is a type of light-duty crane that can lift up to 20 tons of load. It has a simple structure, easy installation, low maintenance and high cost-effectiveness. The gantry crane can run on rails along the ground or on elevated tracks. It can also be equipped with different lifting devices, such as hooks, grabs, magnets or spreaders.

The specifications of the 20 ton gantry crane we provided for our customer are as follows:

  • Lifting capacity: 20 tons
  • Span: 18 meters
  • Lifting height: 9 meters
  • Lifting speed: 8 m/min
  • Trolley speed: 20 m/min
  • Crane speed: 30 m/min
  • Power supply: 380V/50Hz/3Phase
  • Control mode: pendant control or Remote Control

20 Ton Gantry Crane Feature

The price of the 20 ton gantry crane we offered to our customer is very competitive and reasonable. We have our own factory and design team, so we can provide customized cranes according to different needs and budgets. We also have a strict quality control system and a professional after-sales service team to ensure the safety and performance of our cranes.

The advantages of our 20 ton gantry crane are:

  • High efficiency: The gantry crane can lift and move heavy loads quickly and smoothly, improving the productivity and efficiency of the workshop.
  • High safety: The gantry crane is equipped with various safety devices, such as an overload limiter, emergency stop button, limit switch, anti-collision device and warning lights. These devices can prevent accidents and protect the operator and the load.
  • High flexibility: The gantry crane can be operated in different ways, such as pendant control or remote control. The operator can choose the most convenient way to control the crane according to the working conditions.
  • High durability: The gantry crane is made of high-quality materials and components, such as steel structure, electric motor, reducer, wire rope, etc. These parts are durable and resistant to wear and tear.

The features of our 20 ton gantry crane are:

  • Single girder design: The single girder design reduces the weight and cost of the crane, making it more suitable for light-duty applications.
  • Adjustable span and height: The span and height of the gantry crane can be adjusted according to the site conditions and customer’s needs.
  • Modular design: The gantry crane is composed of modular parts that can be easily assembled and disassembled. This makes it easy to transport and install the crane.
  • electric hoist trolley: The electric hoist trolley is the lifting device of the gantry crane. It has a compact structure, low noise and high efficiency.

20 Ton Crane for Sale Transportation

After confirming the details of the order, we signed a contract with our customer. The contract included the specification, price, delivery time, payment terms, warranty terms and other clauses of the gantry crane. We arranged the production of the gantry crane as soon as possible after receiving the deposit from our customer. We completed the production within one month and delivered the gantry crane to our customer on time. We packed the gantry crane parts in wooden cases or plastic wraps to protect them from damage during transportation. We also provided the necessary documents, such as invoice, packing list, bill of lading, etc. We shipped the gantry crane by sea to the port of Manila, the capital of the Philippines. Our engineers and technicians guide customers online to install and debug this gantry crane.

20 Ton Single Girder Gantry Crane Feedback

Customers in the Philippines are very satisfied with our 20 ton gantry crane. They said the gantry crane is easy to install and operate, which improves production efficiency and safety. They also expressed their trust and praise for the service and professionalism of our business personnel and engineers. Being able to create value for each customer is also the goal of our Yuantai Crane Group.

Overhead Bridge Crane for Sale | Overhead Crane for sale Philippines

发表于由
回复

Overhead Bridge Crane Overview

An overhead bridge crane is a type of lifting equipment that spans the width of a workshop, warehouse or material yard for material handling. The bridge runs longitudinally along the rails laid on the elevated runway beams, which can make full use of the space under the bridge without being hindered by ground equipment. The overhead bridge crane can be classified into Single Girder Overhead Cranes and double girder overhead cranes according to the structure of the bridge. The lifting mechanism can be either a Wire Rope Hoist or a Chain Hoist, which moves along the main beam. The overhead bridge crane is widely used in various industries, such as manufacturing, assembly, maintenance and transportation.

Overhead Bridge Crane for Sale|Types of Overhead Cranes

If you want to buy a reliable and efficient overhead bridge crane for your business, you should consider the different types of overhead cranes available on the market. Overhead bridge cranes can lift and move heavy loads in various directions. They consist of a bridge that spans the working area, a trolley that runs along the bridge, and a hoist that lifts and lowers the load. There are some of the common types of overhead bridge cranes that you can choose from. Each type has its advantages and disadvantages, depending on your specific needs and preferences. To find out more about overhead bridge cranes for sale, please contact us. We will help you select the best option for your business and provide you with a competitive quote.

Single girder overhead bridge crane: This type of crane has one bridge beam that supports the trolley and the hoist. It is suitable for light to medium-duty applications, with a load capacity of up to 30 tons and a span of up to 32 meters.

Double girder overhead bridge crane: This type of crane has two bridge beams that support the trolley and the hoist. It is suitable for heavy-duty applications, with a load capacity of up to 500 tons and a span of up to 60 meters.

Top running overhead bridge crane: This type of crane has the trolley and the hoist running on top of the bridge beams. It is ideal for maximizing the lifting height and the working space, as it does not require any clearance below the bridge.

Underhung overhead bridge crane: This type of crane has a trolley and a hoist running under the bridge beams. It is ideal for minimizing the overall height and weight of the crane, as it does not require any support columns or rails above the bridge.

Overhead Bridge Crane Components

An overhead bridge crane is a type of lifting equipment that consists of several components. The main components are:

  • The bridge: This is the horizontal beam that spans the width of the crane and supports the trolley and hoist. The bridge can be single or double girder, depending on the load capacity and span required.
  • The end trucks: These are the wheels that run along the rails on either side of the bridge and allow the crane to move along the length of the bay.
  • The trolley: This is the device that travels along the bridge and carries the hoist. The trolley can be electric or manual, depending on the speed and control needed.
  • The hoist: This is the mechanism that lifts and lowers the load. The hoist can be wire rope or chain, depending on the load capacity and height required.
  • The controls: These are the devices that operate the crane, such as the pendant, remote, or cab. The controls can be wired or wireless, depending on the safety and convenience needed.

Overhead Bridge Crane Specifications

An overhead bridge crane is a type of lifting equipment that consists of a horizontal beam, called a bridge, that spans the width of a workshop or warehouse. The bridge is supported by two parallel rails, called runways, that run along the walls of the building. A trolley, which carries a hoist, moves along the bridge to position the load over the desired location. The hoist can lift and lower the load using a hook, magnet, or other attachment. Overhead bridge cranes are used to move heavy or bulky materials in various industries, such as manufacturing, construction, and mining.

Some common specifications for overhead bridge cranes are:

  • Lifting Capacity: The maximum weight that the crane can lift safely.
  • Span: The distance between the centerlines of the runways.
  • Lifting Height: The vertical distance that the hoist can raise or lower the load.
  • Speed: The rate at which the bridge, trolley, and hoist can move along their respective axes.
  • Working Class: The frequency and severity of crane operation, as defined by the American Society of Mechanical Engineers (ASME).
  • Control: The method of operating the crane, such as pendant, radio, or cab.

If you require parameters for a specific type of crane, please contact us. We can also customize an overhead bridge crane for you based on the crane parameters you need.

Overhead Bridge Crane Cost

The cost of an overhead bridge crane depends on several factors, such as the size, capacity, span, lift height, and configuration of the crane. Additionally, the cost may vary depending on the type of hoist, trolley, and control system used. According to some estimates, the average cost of an overhead bridge crane ranges from $10,000 to $100,000, depending on the specifications and requirements.

If you need a crane quotation, please contact us and provide specific parameter information, and our engineers will give you a free quotation.

Understanding Jib Crane Specification Philippines

发表于由
回复

jib crane Specifications | Understanding Jib Crane Requirements

Jib cranes are versatile lifting solutions designed to efficiently handle materials within a defined workspace. Understanding jib crane specifications is essential for selecting the right equipment that meets your specific lifting requirements.

  • Capacity:
    Rated Capacity: The maximum load weight a jib crane is designed to handle under normal operating conditions.
  • Jib Arm Length:
    The horizontal distance from the central pivot point (mast) to the tip of the jib arm. Determines the coverage area and reach of the jib crane within the workspace.
  • Lifting Height:
    Standard Lifting Height: The maximum vertical distance the crane can lift a load.
  • Rotation:
    Rotation Angle: The ability of the jib crane to rotate horizontally.
  • Control System:
    Pendant Control: A handheld control device for manually operating the crane. Some models offer wireless Remote Control for enhanced flexibility.
  • Environment:
    Indoor/Outdoor Use: Specifies whether the jib crane is suitable for indoor, outdoor, or both environments.
    Weatherproofing: Some models may include features to withstand outdoor conditions.

If you want to inquire about a jib crane from us, please provide at least the parameter information of the jib crane. After receiving your inquiry, we will provide you with a free quotation as soon as possible:

  • lifting capacity:____ ton
  • lifting height:____ m
  • span: ____m
  • voltage: ____V ____HZ ____Phase（for example: 380V-50Hz-3Phase）

Jib Crane Uses | Jib Crane Applications

  • Workshops and Warehouses:
    Ideal for lifting and moving materials within a confined workspace.
  • Loading Docks:
    Efficiently loads and unloads materials from trucks and trailers.
  • Assembly Lines:
    Facilitates the assembly process by providing precise material placement.
  • Machine Shops:
    Supports machining operations by handling heavy components.
  • Maintenance Operations:
    Aids in the maintenance of machinery and equipment.
  • Outdoor Construction Sites:
    Wall-mounted jib cranes are suitable for construction projects with limited space.
  • Material Handling in Restricted Areas:
    Navigates and lifts load in areas where traditional cranes may not be feasible.

Several Popular Jib Crane Specifications

Jib cranes generally have four design types according to different application scenarios. The following are the basic parameters of the four best-selling jib cranes.

  • Pillar Jib Crane
  • Lifting Capacity: 1~10t
  • Lifting Height: 1~12m
  • Working Class: A3, A4
  • Ambient Temperature: -20~40℃

Portable Jib Crane
Lifting Capacity: 0.25~2t
Lifting Height: 1~3m
Working Class: A3
Ambient Temperature: -20~40℃

Wall Mounted Jib Crane
Lifting Capacity: 0.25~10t
Lifting Height: 3~10m
Working Class: A3
Ambient Temperature: -20~40℃

Jib Crane Dimensions | Jib Crane Details

  1. Jib Arm Length:
    Definition: The horizontal distance from the central pivot point (mast) to the tip of the jib arm.
    Importance: Determines the coverage area and reach of the jib crane within the workspace.
  2. Lifting Height:
    Standard Lifting Height: The maximum vertical distance the crane can lift a load.
    Adjustable Lifting Height: Some jib cranes allow customization of lifting heights to accommodate specific material handling needs.
  3. Rotation Angle:
    Definition: The range of horizontal rotation, typically measured in degrees (e.g., 180, 270, or 360 degrees).
    Significance: Affects the crane’s ability to position loads precisely within the workspace.
  4. Control System:
    Pendant Control: A handheld control device for manually operating the crane.
    Optional Remote Control: Some models offer wireless remote control for enhanced flexibility.
    Importance: Influences the ease of operation and precision in material handling tasks.
  5. Mounting Options:
    Column Mounted: Freestanding on a vertical column.
    Wall Mounted: Attached to a building or structure.
    Importance: Determines the installation configuration based on available space and structural considerations.
  6. Clearance Heights:
    Definition: The minimum required vertical space above the load for safe lifting and movement.
    Importance: Prevents collisions with overhead obstacles and ensures safe operations.

Hot Selling Jib Cranes | 2 Ton Jib Crane for Sale

  • Crane Type: Portable Jib Crane
  • Lifting Capacity: 2t
  • Lifting Height: 1~3m
  • Working Class: A3
  • Ambient Temperature: -20~40℃

Jib Crane Standards | Jib Crane Design Standards

  • ISO 231-1:2015 – Cranes – Classification – Part 1: General:
    This International Organization for Standardization (ISO) standard provides general classifications and terms for cranes, including jib cranes.
  • FEM 1.001 – General Principles:
    Issued by the European Materials Handling Federation (FEM), this document outlines general principles for the design of lifting equipment, including cranes. It guides safety factors, loadings, and structural design.
  • EN 13001 – Cranes – General Design:
    This European standard provides general principles and requirements for the design of cranes, including jib cranes. It covers aspects such as loadings, strength, stability, and safety.
  • ASME B30.11 – Monorails and Underhung Cranes:
    Published by the American Society of Mechanical Engineers (ASME), this standard covers the construction, installation, operation, inspection, and maintenance of monorails and underhung cranes, including jib cranes.

Understanding Gantry Crane Specification Philippines

发表于由
回复

Understanding gantry crane Specification

Gantry cranes, with their ability to lift and transport heavy loads, play a crucial role in various industries, including manufacturing, construction, and logistics. Understanding gantry crane parameters is essential for businesses looking to invest in an efficient and tailored material handling solution. Understanding and determining the following gantry crane Specification is the first step for you to purchase a gantry crane:

  • Lifting Capacity:
    The lifting capacity of a gantry crane is one of its most critical specifications. It refers to the maximum weight the crane can safely lift and transport. Gantry cranes come in a range of capacities, catering to diverse material handling needs.
  • Span:
    The span of a gantry crane represents the horizontal distance between the two supporting legs of the crane. The span determines the coverage area of the crane within a workspace. Gantry cranes can have adjustable spans, allowing for customization based on the specific layout and requirements of the facility. The ability to tailor the span ensures optimal use of available space.
  • Lifting Height
    The lifting height specification outlines how high a gantry crane can lift loads. This dimension is particularly important in applications where materials need to be stacked or placed at elevated levels. Gantry cranes are designed with variable lifting height options, accommodating the specific needs of different projects. The lifting height, in conjunction with the span, contributes to the crane’s versatility and adaptability to various operational scenarios.
  • Speed:
    Speed is a dynamic specification that influences the efficiency of gantry crane operations. Gantry cranes have both vertical and horizontal movement speeds, and these metrics contribute to the overall productivity of the crane. The speed specifications are optimized for precise movements, allowing operators to lift, transport, and position loads with accuracy and efficiency. The ability to control the speed of the crane enhances safety and reduces the time required for material handling tasks.

If you want to inquire about a gantry crane from us, please provide at least the parameter information of the gantry crane. After receiving your inquiry, we will provide you with a free quotation as soon as possible:

  1. lifting capacity:____ ton
  2. lifting height:____ m
  3. span: ____m
  4. voltage: ____V ____HZ ____Phase（for example: 380V-50Hz-3Phase）

Gantry Crane Dimensions

Gantry crane dimensions go beyond just the lifting height and span. The adaptability of these cranes to various workspaces is a key factor in their design.

  • Adjustable Span: The span of a gantry crane can often be customized to fit the width of the workspace. This ensures that the crane provides optimal coverage without unnecessary overhangs, maximizing efficiency and safety.
  • Variable Height Options: Gantry cranes can be designed with variable lifting heights to accommodate specific stacking or placement needs within a facility. This adaptability allows for seamless integration into diverse operational environments.

Customization in dimensions ensures that the gantry crane aligns with the unique layout and requirements of the workspace, providing a tailored solution for efficient material handling.

Several Popular Gantry Crane Specifications

Gantry cranes come in various types and configurations to cater to different industries and material handling needs. Here, we will explore the parameters of several popular standard gantry cranes, providing insights into their capacities, spans, lifting weights, and other essential specifications.

  • Rubber Tyred Gantry Crane (RTG Crane) Specification:
  • Capacity: 1~50t
  • Span: 10-30m
  • Control System: Cabin control with advanced automation features
  • Application: Mainly used in container terminals and port operations
  • Semi-Gantry Crane Specification:
  • Capacity: 2~20t
  • Span: 8~20m
  • Control System: Pendant control or cabin control
  • Application: Suited for outdoor construction sites and limited-space environments
  • Portable Gantry Crane Specification:
  • Capacity: 0.25-10t
  • Span: 2-12m
  • Control System: Portable pendant control
  • Application: Ideal for temporary or mobile lifting needs in workshops and job sites

5 Ton Gantry Crane Specifications

  • Lifting Capacity: 5 ton
  • Span: 8m~30m
  • Working Class: A3, A4
  • Ambient Temperature: -20~40℃
  • Pendant Control: Standard pendant control for ease of operation.

40 Ton Gantry Crane Specifications

  • Lifting Capacity: 40 ton
  • Span: 12m~35m
  • Working Class: A5, A6
  • Ambient Temperature: -20~40℃
  • Cabin Control: Often equipped with cabin control for a better view and control of heavy loads.

Choosing the Right Gantry Crane

  1. Type of Material: The nature and weight of the materials being handled influence the required lifting capacity. Different industries may have varying material handling needs, and the gantry crane must align with those requirements.
  2. Workspace Constraints: The dimensions of the workspace, including available floor space and ceiling height, impact the choice of gantry crane dimensions. Customization becomes crucial to ensure an optimal fit within the operational environment.
  3. Operational Environment: Factors such as weather conditions, frequency of use, and operational hours play a role in determining the features and technology integration needed for a gantry crane. For example, cranes used in outdoor environments may require additional weatherproofing features.

50 Ton Overhead Crane Singapore | Custom Overhead Crane Case

发表于由
回复

50 Ton overhead crane Singapore Customer’s Introduction

Our customer is a construction company in Singapore, specializing in large-scale projects such as bridges, tunnels, and skyscrapers. They needed a reliable and efficient 50 ton overhead crane for their new workshop, where they would assemble and transport heavy steel structures. The customer had specific requirements for the crane, such as a high lifting speed, a long span, a low noise level, and a Remote Control system.

Crane Solution| 50 Ton Overhead Crane Specification

We offered our customer a tailor-made 50 ton overhead crane solution, based on our QD model double girder overhead crane with hook. This is a double girder bridge crane with an electric hoist, suitable for heavy-duty applications. The crane has a lifting capacity of 50 tons, a span of 28 meters, and a lifting height of 12 meters. The crane is equipped with a variable frequency drive, which allows for the smooth and precise lifting and moving of loads. The crane also has a wireless remote control system, which enables the operator to control the crane from a safe distance. The crane has a low noise level of fewer than 85 decibels, thanks to its advanced motor and gearbox.

Advantages of 50 Ton Overhead Crane

The price of our 50 ton overhead crane solution was competitive and reasonable, considering the high quality and customization of the product. The customer was satisfied with our quotation and agreed to place an order with us. The advantages of our 50 ton overhead crane solution are:

  • High efficiency and productivity: The crane can lift and transport heavy loads quickly and safely, improving the customer’s workflow and output.
  • High safety and reliability: The crane has multiple safety devices, such as an overload limiter, emergency stop button, limit switch, anti-collision device, etc., to prevent accidents and ensure the safety of the operator and the load.
  • High durability and low maintenance: The crane is made of high-strength steel and has a robust structure, which can withstand harsh working conditions and last for a long time. The crane also has a simple and easy maintenance system, which reduces the downtime and cost of maintenance.
  • High customization and flexibility: The crane can be customized according to the customer’s specific needs and preferences, such as the span, lifting height, speed, colour, etc. The crane can also be adapted to different working environments and applications.

50 Ton Overhead Crane Singapore Transportation

After the customer confirmed the order with us, we signed a contract that specified the details of the product, the price, the delivery time, the warranty period, etc. We then started the production of the crane in our factory, following the customer’s specifications. We completed the production within two months and conducted a strict quality inspection before delivery. We packed the crane parts carefully and loaded them onto trucks for transportation. We arranged the transportation with our reliable logistics partner and delivered the crane to the customer’s workshop on time. We then sent our professional engineers to install and test the crane on-site. We also provided training for the customer’s staff on how to operate and maintain the crane properly.

Customer Feedback of 50 Ton Overhead Crane

The customer was very happy with our 50 ton overhead crane solution. They praised our product quality, service efficiency, technical support, and after-sales service. They said that our crane met their expectations and requirements perfectly and that it improved their work efficiency and safety significantly.