How to Troubleshoot Common Overhead Crane Problems Philippines?

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Common overhead crane Problems

Overhead cranes are essential equipment for many industries, such as construction, manufacturing, and mining. They can lift and move heavy loads with ease and precision, improving productivity and safety. However, like any other machinery, overhead cranes can also experience problems that can affect their performance and reliability. In this article, we will discuss some of the most common overhead crane problems and how to troubleshoot them effectively.

一. Overhead Crane Troubleshooting: Electrical Faults

One of the most common causes of overhead crane problems is electrical faults. Electrical faults can occur due to various reasons, such as damaged wires, loose connections, faulty switches, or power surges. Some of the symptoms of electrical faults include:

  • The crane does not respond to the control panel or Remote Control.
  • The crane moves erratically or stops unexpectedly.
  • The crane makes unusual noises or sparks.
  • The crane overheats or catches fire.

To troubleshoot electrical faults, you should first check the power source and make sure it is stable and sufficient. Then, you should inspect the wires and connections for any signs of damage or corrosion. You should also test the switches and sensors for proper functioning. If you find any faulty components, you should replace them as soon as possible. If you have any questions, please contact us. We will do our best to solve your problems and provide complete crane accessories for you to purchase.

二. Overhead Crane Troubleshooting: Mechanical Issues

Another common cause of overhead crane problems is mechanical issues. Mechanical issues can occur due to wear and tear, improper maintenance, or external factors, such as weather or collisions. Some of the symptoms of mechanical issues include:

  • The crane does not lift or lower the load smoothly or accurately.
  • The crane makes excessive noise or vibration.
  • The crane leaks oil or fluid.
  • The crane shows signs of structural damage or deformation.

To troubleshoot mechanical issues, you should first check the load capacity and weight distribution of the crane and make sure they are within the limits. Then, you should inspect the hoist, trolley, bridge, and runway for any signs of wear or damage. You should also lubricate the moving parts and check the fluid levels regularly. If you find any worn or damaged parts, you should replace them as soon as possible. If you have any questions, please contact us. We will do our best to solve your problems and provide complete crane accessories for you to purchase.

三. Overhead Crane Troubleshooting: Operator Errors

A third common cause of overhead crane problems is operator errors. Operator errors can occur due to a lack of training, experience, or attention. Some of the symptoms of operator errors include:

  • The crane does not follow the commands correctly or safely.
  • The crane collides with other objects or people.
  • The crane drops or damages the load.
  • The crane causes injuries or accidents.

To troubleshoot operator errors, you should first check the operator’s qualifications and skills and make sure they are adequate for the task. Then, you should provide regular training and refresher courses for the operators to ensure they are familiar with the crane’s features and functions. You should also enforce safety rules and procedures for the operators to follow, such as wearing protective gear, checking the load before lifting and communicating with other workers. If you find any operator errors, you should correct them as soon as possible. If you have any questions, please contact us. We will do our best to solve your problems and provide complete crane accessories for you to purchase.

Scrap Yard Crane&Junk Yard Crane for Sale Philippines

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Scrap Yard Crane&Junk Yard Crane Overview

A scrap handling crane is a specialized type of crane that is designed to lift, move, and sort various kinds of scrap metal and waste materials. A good scrap handling crane can help you maximize your productivity, profitability, and safety in your junkyard.

But how do you choose the right scrap handling crane for your needs? There are many factors to consider, such as the size, capacity, speed, reach, mobility, and features of the crane. In this article, we will explain the different types of scrap handling cranes and how to select the best one for your junkyard business. There are two main types of scrap handling cranes: Grab Bucket Overhead Cranes and grab bucket gantry cranes. Each type has its advantages and disadvantages depending on your specific application and environment.

Scrap Crane&overhead cranes

Overhead cranes are cranes that are mounted on rails or beams that run along the ceiling or roof of a building. They can move horizontally and vertically to lift and transport scrap materials within a fixed area. Overhead cranes are ideal for indoor junkyards or warehouses that have limited floor space and need to handle large volumes of scrap. Overhead cranes can also be equipped with magnets, grapples, or buckets to handle different kinds of scrap materials.

Benefits of overhead cranes:

  • They can lift heavy loads to several tons with high precision and stability.
  • They can operate in multiple directions and cover a large area within a building.
  • They can reduce the need for ground-level equipment and personnel, which can improve safety and efficiency.

Drawbacks of overhead cranes:

  • They require a high initial investment and maintenance cost.
  • They are dependent on the structure and condition of the building they are installed in.
  • They may not be suitable for outdoor or uneven terrain.

Scrap Handling Crane&Gantry Cranes

Gantry cranes are cranes that are supported by two or more legs that run on rails or wheels on the ground. They can move horizontally along the rails or wheels to lift and transport scrap materials within a fixed area. Gantry cranes are ideal for outdoor junkyards or open spaces that have enough room for the crane to operate. Gantry cranes can also be equipped with magnets, grapples, or buckets to handle different kinds of scrap materials.

Benefits of gantry cranes:

  • They can lift heavy loads to several tons with high precision and stability.
  • They can operate in multiple directions and cover a large area on the ground.
  • They can be easily installed and relocated as needed.

Drawbacks of gantry cranes:

  • They require a lot of space and clearance on the ground.
  • They may not be able to handle very tall or bulky scrap materials.
  • They may be affected by weather conditions and terrain obstacles.

How to Select the Best Scrap Handling Crane?

Here are some factors to consider:

  1. The size and weight of the scrap materials you need to handle. You should choose a crane that can lift and transport the scrap materials safely and efficiently. You should also consider the height and width of the scrap materials and the clearance and reach of the crane.
  2. The volume and frequency of the scrap materials you need to handle. You should choose a crane that can handle the amount and rate of the scrap materials you need to process. You should also consider the storage and disposal options for the scrap materials and the cycle time and downtime of the crane.
  3. The location and environment of your junkyard. You should choose a crane that can operate in your specific site and conditions. You should also consider the weather, terrain, noise, dust, and safety issues that may affect the crane’s performance and maintenance.
  4. The budget and resources of your junkyard. You should choose a crane that fits your financial and operational capabilities. You should also consider the initial cost, operating cost, maintenance cost, and lifespan of the crane.

A good scrap handling crane can help improve your dump site’s productivity, profitability, and safety. Please feel free to contact us with any questions and crane needs.

Choosing the Right Cantilever Crane for Your Project Philippines

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Cantilever Crane Overview

Cantilever cranes are a type of lifting equipment that has a horizontal beam supported by a vertical mast or tower. The beam can extend beyond the support, creating a cantilever effect that allows the crane to lift and move loads over a large area. Cantilever cranes are widely used in various industries, such as construction, shipbuilding, manufacturing, and mining.

There are three main types of cantilever cranes: cantilever gantry crane, cantilever jib crane, and cantilever bridge crane. Each type has its advantages and disadvantages, depending on the application and the environment. In this article, we will explain the differences between these types of cranes and how to choose the right one for your project.

Cantilever Gantry Crane

A cantilever gantry crane consists of two vertical legs that support a horizontal beam. The beam can have one or two cantilevers at each end, depending on the design. The crane can be mounted on rails or wheels, allowing it to move along a fixed or flexible track. The crane can also be equipped with a trolley or a hoist that travels along the beam to lift and move loads.

Cantilever gantry cranes are suitable for outdoor applications where there is no overhead structure to support the crane. They can also be used indoors where there is enough space and clearance for the legs and the beam. Cantilever gantry cranes can handle heavy loads up to several hundred tons and span large distances up to several hundred meters. Among them, the Double Girder Gantry Crane is our most popular product.

Benefits of cantilever gantry cranes:

  • They can cover a large area without interfering with other equipment or structures.
  • They can be easily installed and relocated, as they do not require a foundation or permanent support.
  • They can be customized to fit different specifications and requirements, such as height, span, capacity, speed, and control system.

Drawbacks of cantilever gantry cranes:

  • They are more expensive than other types of cranes, as they require more materials and components.
  • They are more susceptible to wind and weather conditions, as they have a large surface area exposed to the elements.
  • They require more maintenance and inspection, as they have more moving parts and joints.

Cantilever Jib Crane

A cantilever jib crane consists of a vertical mast that supports a horizontal boom. The boom can have a fixed or a variable length, depending on the design. The boom can also rotate around the mast, allowing the crane to cover a circular or semi-circular area. The crane can be equipped with a trolley or a hoist that travels along the boom to lift and move loads.

Cantilever jib cranes are suitable for indoor or outdoor applications where there is limited space or clearance for other types of cranes. They can also be used in conjunction with other cranes, such as overhead cranes or gantry cranes, to provide additional lifting capacity or flexibility. Cantilever jib cranes can handle light to medium loads up to several tons and span small to medium distances up to several meters.

Benefits of cantilever jib cranes:

  • They can provide precise and flexible positioning of loads in a confined area.
  • They can be easily installed and operated, as they do not require a lot of space or power supply.
  • They can be adapted to different environments and applications, such as workshops, warehouses, docks, or assembly lines.

Drawbacks of cantilever jib cranes:

  • They have a limited range of motion and coverage, as they can only rotate within a certain angle and radius.
  • They have a lower lifting capacity and speed than other types of cranes, as they have less stability and leverage.
  • They may cause obstruction or interference with other equipment or structures, as they have a protruding boom.

Cantilever Bridge Crane

A cantilever bridge crane consists of two horizontal beams that are supported by vertical columns or walls. The beams can extend beyond the supports, creating a cantilever effect that allows the crane to lift and move loads over a large area. The crane can be equipped with a trolley or a hoist that travels along the beams to lift and move loads.

Cantilever bridge cranes are suitable for indoor applications where there is an overhead structure to support the crane. They can also be used outdoors where there is a stable and level ground to support the columns or walls. Cantilever bridge cranes can handle heavy loads up to several hundred tons and span large distances up to several hundred meters. Among them, free standing bridge crane is one of our more popular products.

Benefits of cantilever bridge cranes:

  • They can cover a large area without occupying a lot of floor space or interfering with other equipment or structures.
  • They can provide high lifting capacity and speed, as they have a strong and rigid structure.
  • They can be integrated with other systems and devices, such as automation, safety, or communication.

Drawbacks of cantilever bridge cranes:

  • They are more difficult and costly to install and maintain, as they require a foundation and permanent support.
  • They are more affected by vibration and noise, as they have a long and thin structure.
  • They may pose a safety hazard, as they have a high potential energy and a large impact force.

How to Choose the Right Cantilever Crane for Your Project?

To choose the right cantilever crane for your project, you need to consider several factors, such as:

  1. The type and weight of the load you need to lift and move
  2. The size and shape of the area you need to cover
  3. The height and clearance you need to operate the crane
  4. The frequency and duration of the crane operation
  5. The budget and timeline of your project
  6. The environmental and safety conditions of your site

Based on these factors, you can compare the advantages and disadvantages of each type of cantilever crane and select the one that best suits your needs. You can also contact us. We can provide you with more information and guidance on choosing the right cantilever crane for your project.

3 Ton Jib Crane&Portable Jib Crane India|Sugar Industry Crane

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3 Ton jib crane&Portable Jib Crane Overview

Jib cranes are versatile lifting equipment that can be used for various applications in different industries. They consist of a horizontal beam, called a jib, that supports a hoist and a trolley. The jib can be fixed to a wall or a floor-mounted pillar, and it can rotate to cover a circular or semi-circular area. Jib cranes can be customized to suit different needs, such as capacity, span, height, speed, and control mode.

One of the types of jib cranes we offer is the portable jib crane, which is mounted on a movable base that can be towed by a vehicle or pushed by hand. Portable jib cranes are ideal for temporary or occasional lifting tasks, as they can be easily moved from one location to another. They are also suitable for outdoor use, as they can withstand harsh weather conditions.

In this case study, we helped a sugar industry customer in India with our 3 ton jib crane and portable jib crane solutions and improved their productivity and safety.

India Customer Crane Needs|Sugar Industry Crane

Our customer is a leading sugar manufacturer in India, with a production capacity of over 10,000 tons per day. They have several factories across the country, where they process sugarcane into refined sugar and other by-products.

One of their main challenges was to handle the raw materials and finished products efficiently and safely. They needed cranes that could lift and transport heavy loads of sugarcane, sugar bags, molasses, and other materials within their factories and warehouses. They also needed cranes that could be easily moved to different locations, as their production processes were not fixed.

They contacted us for a consultation, and we visited their site to assess their needs and offer them the best solutions.

3 Ton Crane&Portable Jib Crane Solution

After analyzing their requirements, we recommended a 3 ton portable jib crane.

The 3 ton jib crane was designed to be mounted on a wheeled base that could be towed by a tractor or pushed by hand. The crane had a span of 6 meters and a lifting height of 5 meters. It was equipped with an electric Chain Hoist and a wireless Remote Control for easy operation. The crane was made of high-quality steel and had a durable paint coating to resist corrosion. The price of the crane was USD 5,000, excluding installation and transportation costs.

We provided our customers with detailed specifications, drawings, and quotations for both cranes, and they agreed to place an order with us.

Advantages of 3 Ton Portable Jib Crane

Our customer received their cranes within five weeks of placing the order, and we helped them with the installation and testing. They were very satisfied with the quality and performance of our cranes, and here are several advantages of portable jib crane :

  • The 3 ton jib crane improved their efficiency and safety in handling heavy loads of sugarcane and sugar bags within their factory. They could lift and move the loads quickly and smoothly with the electric hoist and remote control.
  • The portable jib crane increased their flexibility and convenience in handling light loads of molasses and other materials in different locations. They could easily move the crane to wherever they needed it with the wheeled base. They also saved money and time by using the manual hoist and rotation mechanism.

Our customer estimated that they saved about 30% of their labour costs and increased their production output by about 20% by using our cranes.

Get a Free Inquiry for Light Cranes&Jib Crane

We are glad that our customer was happy with our cranes, and we thanked them for their trust and cooperation.

We hope that this case study has given you an insight into how our portable jib crane. If you are interested in getting one, or any other type of crane, please feel free to contact us. We will be happy to offer you a free consultation and a customized solution.

Jib Crane Maintenance

  • Inspect the cranes regularly for any signs of wear, damage, or malfunction. Check the hoist, trolley, jib, base, and other components for any cracks, deformation, corrosion, or loose parts. Replace or repair any faulty parts as soon as possible.
  • Lubricate the cranes periodically to reduce friction and noise. Apply grease or oil to the bearings, chains, gears, and other moving parts. Follow the manufacturer’s instructions for the type and amount of lubricant to use.
  • Clean the cranes frequently to remove any dust, dirt, or debris. Use a soft cloth or brush to wipe the surface of the cranes. Avoid using abrasive or corrosive cleaners that might damage the paint or metal.
  • Store the cranes properly when not in use. Keep the cranes in a dry and ventilated place away from direct sunlight, heat, or moisture. Fold the portable jib crane and secure it with straps or locks to prevent accidental movement.

8 Ton Crane& Single Girder Gantry Crane Pakistan|Paper Industry Cranes

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8 Ton Crane& Single Girder Gantry Crane Overview

An 8 ton single girder gantry crane is a type of lifting equipment that can be used for various applications in different industries. It consists of a single main beam that spans the width of the working area and a hoist that travels along the beam to lift and move loads. The crane can be supported by legs that run on rails or wheels, or by a wall-mounted bracket. The crane can be operated by a pendant, a Remote Control, or a cabin.

Pakistan Customer Crane Needs|Paper Industry Cranes

Our customer is a leading paper manufacturer in Pakistan, with a production capacity of over 100,000 tons per year. They produce various types of paper products, such as printing paper, writing paper, tissue paper, and packaging paper. They contacted us because they needed a crane solution for their new workshop, where they process raw materials and finished products. They wanted a crane that could handle loads up to 8 tons, with a span of 18 meters and a lifting height of 6 meters. They also wanted a crane that could work efficiently and safely in their indoor environment, with low noise and vibration levels.

8 Ton Crane& Single Girder Gantry Crane Solution

After analyzing their requirements and site conditions, we recommended them our 8 ton single girder gantry crane. This crane is specially designed for paper industry applications, with features such as:

  • A high-performance electric hoist that can lift loads smoothly and precisely, with variable speed control and overload protection.
  • A durable and lightweight single girder that can reduce the dead weight and save the floor space of the workshop.
  • A flexible and reliable trolley that can travel along the girder with ease and accuracy, with an anti-sway device and limit switch.
  • A sturdy and stable leg structure that can support the crane on rails or wheels, with adjustable height and width.
  • A user-friendly control system that can operate the crane by the pendant, remote control, or cabin, with an emergency stop button and indicator lights.

Benefits of 8 Ton Single Girder Gantry Crane

  1. Improved productivity and efficiency: The crane can lift and transport loads quickly and easily, saving time and labour costs.
  2. Enhanced safety and reliability: The crane can work safely and reliably in their workshop, with a low failure rate and high security level.
  3. Reduced maintenance and operation costs: The crane can operate with low power consumption and wear resistance, saving energy and maintenance costs.
  4. Customized design and service: The crane can be customized according to their specific needs and preferences, with professional design and service.

Transport and Installation of the Paper Industry Crane

We completed the production of the crane within 40 days after receiving the order confirmation. We packed the crane parts carefully and shipped them to Karachi port by sea. We arranged for our engineers to go to their site to install and test the crane. The whole process took about 10 days. We trained their operators on how to use and maintain the crane properly. We also gave them our contact information for any questions or issues they might have in the future.

Gantry Crane Maintenance

We advised our customer to follow some maintenance tips to ensure the long-term performance of the crane, such as:

  • Check the crane regularly for any signs of damage or wear.
  • Lubricate the moving parts of the crane periodically to reduce friction and noise.
  • Clean the crane surface regularly to prevent dust accumulation and corrosion.
  • Replace any worn or broken parts timely to avoid accidents or breakdowns.
  • Follow the instructions in the user manual for safe operation and maintenance.

10 Ton Crane& European Single Girder Overhead Crane Philippines|Steel Plant Crane

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10 Ton Crane& European Single Girder Overhead Crane Overview

A 10 ton European Single Girder Overhead Crane is a type of light-duty crane that can lift and move loads up to 10 tons. It has a single main beam that supports the hoist and trolley and runs along two parallel rails on the workshop ceiling. The crane can span up to 31.5 meters and has a lifting height of up to 18 meters. The crane is equipped with a European-style electric hoist, which has a compact structure, low noise, smooth operation and high efficiency. The crane also has advanced features such as variable frequency speed control, overload protection, an anti-sway system, Remote Control and intelligent diagnosis.

Philippines Customer Crane Needs|Steel Plant Crane

The customer is a steel plant in the Philippines that produces various steel products such as bars, rods, wires and pipes. The customer needed a crane that could handle the loading and unloading of steel materials in their workshop. The customer had some specific requirements for the crane, such as:

  • The crane should have a high working speed and accuracy to improve production efficiency and quality.
  • The crane should have a low dead weight and wheel pressure to reduce the load on the workshop structure and save energy.
  • The crane should have a high safety performance and reliability to prevent accidents and breakdowns.
  • The crane should have a long service life and easy maintenance to reduce operating costs.

10 Ton Crane&European overhead crane Solution

After understanding the customer’s needs, we recommended our 10 ton European single girder overhead crane. We customized the crane according to their workshop size, lifting height, working environment and budget. The main parameters of the crane are as follows:

  • Lifting capacity: 10 tons
  • Span: 22.5 meters
  • Lifting height: 16 meters
  • Working class: A5
  • Hoist model: ND type
  • Hoist speed: 0.8/5 m/min
  • Trolley speed: 2/20 m/min
  • Crane Speed: 3/30 m/min
  • Power supply: 380V/50Hz/3Ph

The customer was satisfied with our offer and placed an order with us.

Benefits of 10 Ton European Single Girder Overhead Crane

  • The European single girder overhead crane has a compact structure and a low headroom, which can save more space and reduce the construction cost of your workshop.
  • The European single girder overhead crane adopts the frequency conversion control system, which can achieve precise positioning and smooth movement, reducing the impact and noise during the operation.
  • The European single girder overhead crane is equipped with a safety protection device, such as an overload limiter, emergency stop button, limit switch, etc., which can prevent accidents and protect the operator and the load.
  • The European single girder overhead crane has a modular design, which can be customized according to your specific needs and preferences. You can choose the span, lifting height, speed, colour, and other parameters of the crane.

Transport and Installation of the Steel Plant Crane

After receiving the payment from the customer, we arranged the production of the crane in our factory. It took us about one month to finish the production and quality inspection of the crane. Then we packed the crane parts in wooden cases and shipped them to the customer’s site by sea. It took another month for the crane to arrive at the destination port.

Our engineers and technicians guided the customer online to install and test the crane on-site. The customer completed the installation and also tested the crane’s functions and performance. The customer is very satisfied with the operating efficiency of this 10-ton overhead crane.

Overhead Crane Maintenance

The 10 ton European single girder overhead crane is easy to maintain, but it still needs regular inspection and maintenance to keep it in good condition. We suggest the customer to follow the maintenance schedule and tips below:

  • Check the crane daily before use, especially the hooks, wires, brakes, limit switches and safety devices.
  • Lubricate the crane monthly, especially the bearings, gears, chains and wheels.
  • Clean the crane quarterly, especially the dust, dirt and grease on the surface and parts.
  • Replace the worn or damaged parts timely, especially the hooks, wires, brakes and electrical components.
  • contact us if there is any problem or question about the crane, and we will provide you with professional and timely service.

10 Ton Overhead Crane Price|10 Ton Bridge Crane for Sale Philippines

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10 Ton overhead crane Overview

A 10 ton bridge crane is a type of overhead crane that consists of a bridge-like structure that spans the work area and supports a hoist that can lift and move loads up to 10 tons. It consists of a bridge beam, a trolley, a hoist, and end trucks that run on rails or tracks. A 10 ton bridge crane can be used for various applications, such as manufacturing, warehousing, construction, and maintenance.

However, not all 10 ton bridge cranes are the same. There are different models, features, and prices to choose from. How do you know which one is the best for your needs and budget?

10 Ton Bridge Crane for Sale | Type of 10 Ton Bridge Cranes

There are different types of 10 ton bridge cranes available in the market, such as single girder, double girder, top running, underhung, and gantry cranes. Each type has its advantages and disadvantages depending on your work environment and application. For example, a single girder bridge crane has a simpler and lighter structure than a double girder bridge crane, which makes it more economical and easier to install. However, a double girder bridge crane has a higher load capacity and stability than a single girder bridge crane, which makes it more suitable for heavy-duty and complex operations. Therefore, you should choose the type of 10 ton bridge crane that best suits your specific needs and preferences.

Crane Type: LD Single Girder Overhead Crane
Lifting Capacity: 1~32t
Span: 7.5~28.5m
Working Class: A3, A4
Ambient Temperature: -20~40℃

Crane Type: QD Double Girder Overhead Crane with Hook
Lifting Capacity: 5~550t
Span: 10.5~35.5m
Working Class: A4~A7
Ambient Temperature: -20~40℃

Crane Type: LX Underslung Crane
Lifting Capacity: 1~16 ton
Span: 3~15m
Working Class: A3
Ambient Temperature: -20~40℃

Crane Type: LDP Low Headroom Overhead Crane
Lifting Capacity: 1~32t
Span: 7.5~22.5m
Working Class: A3, A4
Ambient Temperature: -25~40℃

10 Ton Overhead Crane Price

The price of a 10 ton bridge crane can vary depending on the type, design, features, and manufacturer of the crane. Generally, the more advanced and customized the crane is, the higher the price will be. However, you should not only focus on the initial cost of the crane but also the long-term operating and maintenance costs. A cheap crane might save you some money upfront, but it might also have lower quality, durability, and efficiency, which can result in higher repair and replacement costs in the future. Therefore, you should look for a balance between quality and affordability when comparing different 10 ton overhead crane prices.

Many factors affect the price of a 10 ton overhead crane, such as the type, configuration, specifications, features, quality, and manufacturer of the crane. Generally speaking, the price range of a 10 ton overhead crane can vary from $2,000 to $10,000 or more, depending on these factors. Here are some examples of different types of 10 ton overhead cranes and their approximate prices:

  • A Single Girder Overhead Crane is a simple and economical option that has one bridge beam and one hoist. It is suitable for light to moderate-duty applications and has a span of up to 31.5 meters. The price of a single girder 10 ton overhead crane can range from $2,000 to $5,000.
  • A double girder overhead crane is a more robust and stable option that has two bridge beams and one or more hoists. It is suitable for heavy-duty applications and has a span of up to 40 meters. The price of a double girder 10 ton overhead crane can range from $3000 to $7,000 or more.
  • A European-style overhead crane is a high-performance and high-efficiency option that adopts advanced technology and design from Europe. It has a compact structure, low noise, low energy consumption, and high safety. The price of a European style 10 ton overhead crane can range from $5000 to $10,000 or more.

10 Ton Bridge Crane Benefits

  • Improved safety: A 10 ton bridge crane can reduce the risk of accidents and injuries by lifting heavy loads above the ground and avoiding obstacles and workers on the floor.
  • Increased productivity: A 10 ton bridge crane can speed up the workflow by allowing faster and easier movement of materials and goods across the work area.
  • Enhanced flexibility: A 10 ton bridge crane can adapt to different work environments and applications by adjusting the height, span, speed, and control of the crane.

The Features of the 10 Ton Overhead Crane

travelling motor
crane brake
overload limiter

1. The lifting speed: The lifting speed of a 10 ton bridge crane determines how fast it can lift and lower loads. A higher lifting speed can improve productivity and efficiency, but it can also increase the wear and tear of the crane components and the risk of accidents.

2. The control system: The control system of a 10 ton bridge crane determines how easy it is to operate and maneuver the crane. There are different types of control systems available for 10 ton bridge cranes, such as pendant control, wireless Remote Control, or cabin control. Each type has its pros and cons depending on your work environment and comfort level. For example, a pendant control is simple and convenient to use, but it also limits your mobility and visibility. A wireless remote control allows you to control the crane from a distance and different angles, but it also requires batteries and reliable signals. A cabin control provides you with a clear view and protection from noise and dust, but it also adds weight and cost to the crane.

3. The safety devices: The safety devices of a 10 ton bridge crane are essential to prevent accidents and damages caused by human error or mechanical failure. Some of the common safety devices that you should look for in a 10 ton bridge crane are:

  • The overload limiter: The overload limiter is a device that prevents the crane from lifting loads that exceed its rated capacity. It can protect the crane from overloading and deformation and also alert the operator of potential danger.
  • The limit switch: The limit switch is a device that stops the crane from moving beyond its preset limits. It can prevent the crane from colliding with other objects or structures, and also avoid excessive stress on the crane components.
  • The emergency stop button: The emergency stop button is a device that allows the operator to stop the crane immediately in case of an emergency. It can prevent further damage or injury in case of a malfunction or a mishap.

Overhead Crane Parts | Bridge Crane Components Overview Philippines

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overhead crane Parts Overview

Overhead cranes, also known as bridge cranes, are used to lift and move heavy loads in various industries, such as manufacturing, construction, mining, and warehousing. The crane can lift and lower the load using a hook, magnet, or other attachment.
Overhead crane parts are the essential components that make up the structure and function of an overhead crane. Overhead cranes are lifting devices that consist of several components that work together to move heavy loads. The main components of an overhead crane are the bridge, the trolley, the hoist, the end trucks, the runway, and the electrical system. Each component has a specific function and role in the operation of the crane.
However, not all overhead cranes are the same. Depending on the application, you may need different types of overhead crane parts and components to ensure optimal performance, safety, and efficiency.

Types of Bridge Crane Components

  • Bridge: The bridge is the horizontal beam that supports the hoist and allows it to move along the length of the work area. The bridge can be either single-girder or double-girder, depending on the load capacity and span required. Single-girder bridges have one beam that supports the hoist, while double-girder bridges have two beams that support the hoist on both sides.
  • Hoist: The hoist is the device that lifts and lowers the load using a wire rope or chain. The hoist can be either electric or manual, depending on the power source and control method. electric hoists use an electric motor to drive a drum that winds or unwinds the wire rope or chain. Manual hoists use a hand-operated lever or wheel to pull or release the wire rope or chain.
  • Trolley: The trolley is the device that carries the hoist along the bridge. The trolley can be either motorized or manual, depending on the speed and precision required. Motorized trolleys use an electric motor to drive wheels that move along a rail or track on the bridge. Manual trolleys use a hand-operated push-pull rod or chain to move along a rail or track on the bridge.
  • End trucks: The end trucks are the devices that connect the bridge to the runway beams. The runway beams are the horizontal beams that support the bridge and allow it to move along the width of the work area. The end trucks can be either fixed or adjustable, depending on the alignment and levelling required. Fixed-end trucks have rigid connections to the bridge and runway beams, while adjustable-end trucks have flexible connections that allow for some adjustment of the bridge position.
  • The runway is the structure that supports and guides the bridge. The runway consists of rails, beams, columns, and brackets. The runway can be mounted on the floor, on the wall, or the ceiling, depending on the space and layout of the facility.
  • The electrical system provides power and control for the crane. The electrical system consists of wires, cables, conduits, switches, fuses, circuit breakers, transformers, motors, and controllers. The electrical system can be wired or wireless, depending on the design and configuration of the crane.

Choosing the Right Warehouse Bridge Crane Philippines

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What is a Warehouse overhead crane?

Warehouse overhead cranes are essential equipment for lifting and moving heavy loads in warehouses, factories, workshops, and other industrial settings. A warehouse overhead crane is a type of crane that is mounted on a fixed or movable beam that runs along the ceiling or roof of a warehouse. It consists of a hoist that can lift and lower loads, a trolley that can move the hoist along the beam, and a bridge that connects the beam to the supporting structure. A warehouse overhead crane can span the entire width and length of a warehouse, allowing it to cover a large area and reach any point within it.

Warehouse cranes can improve efficiency, safety, and productivity, as well as save space and reduce labour costs. Warehouse overhead cranes are also known as electric overhead travelling cranes (EOT cranes) or bridge cranes. They are widely used for lifting and transporting materials, equipment, machinery, and finished products in various industries, such as manufacturing, construction, mining, automotive, aerospace, and more.

Types of Warehouse Overhead Cranes

There are different types of warehouse overhead cranes available in the market, depending on their design, function, and application. Some of the most common types are:

  • Single girder warehouse overhead crane: This type of crane has one beam that supports the hoist and trolley. It is suitable for light to medium-duty applications, with capacities ranging from 1 to 20 tons and spans up to 30 meters.
  • Double girder warehouse overhead crane: This type of crane has two beams that support the hoist and trolley. It is suitable for heavy-duty applications, with capacities ranging from 5 to 500 tons and spans up to 60 meters.
  • Top running warehouse overhead crane: This type of crane has a bridge running on top of the rails that are mounted on the supporting structure. It is suitable for high-ceiling warehouses or where there is no obstruction on the floor.
  • Underhung warehouse overhead crane: This type of crane has a bridge running under the rails that are mounted on the ceiling or roof. It is suitable for low-ceiling warehouses or where there is an obstruction on the floor.
  • Single box girder warehouse overhead crane: This type of crane has a box-shaped beam that provides more rigidity and stability than a single girder crane. It is suitable for medium to heavy-duty applications, with capacities ranging from 5 to 50 tons and spans up to 35 meters.
  • Double box girder warehouse overhead crane: This type of crane has two box-shaped beams that provide more rigidity and stability than a double girder crane. It is suitable for very heavy-duty applications, with capacities ranging from 50 to 500 tons and spans up to 60 meters.
Single girder warehouse overhead crane
Double girder warehouse overhead crane
Top running warehouse overhead crane
Underhung warehouse overhead crane

Warehouse Bridge Crane Benefits

  • They can lift and move loads of up to several hundred tons with ease and precision.
  • They can operate at high speeds and with smooth movements, reducing the time and effort required for loading and unloading operations.
  • They can utilize the vertical space of a warehouse, freeing up floor space for other purposes.
  • They can reduce the risk of accidents and injuries caused by manual handling or by using forklifts or other vehicles.
  • They can increase the quality and safety of the products by minimizing damage or contamination during handling.
  • They can lower the maintenance and operating costs by using less energy and requiring fewer repairs than other lifting devices.

Warehouse Overhead Crane Features

  • Remote Control: This feature allows the operator to control the crane from a distance using a wireless device. It can improve convenience, visibility, and safety for the operator.
  • Variable frequency drive (VFD): This feature allows the operator to adjust the speed and acceleration of the crane according to the load and working conditions. It can improve efficiency, accuracy, and energy saving for the crane.
  • Load limiter: This feature prevents the crane from lifting loads that exceed its rated capacity. It can protect the crane from overload and damage.
  • Anti-sway device: This feature reduces the swinging or oscillation of the load during lifting and moving. It can improve stability, precision, and safety for the crane and the load.
  • Anti-collision device: This feature prevents the crane from colliding with other cranes, objects, or people in the same area. It can avoid accidents and injuries for the crane and the surroundings.
  • Emergency stop button: This feature allows the operator to stop the crane immediately in case of an emergency. It can prevent further damage or harm to the crane and the load.

How to Choose the Right Warehouse Crane for Your Business?

1. Understand your working conditions needs

  • The type and weight of the load you need to lift and move
  • The size and layout of your warehouse
  • The height and clearance of your warehouse
  • The frequency and duration of your lifting operations
  • The budget and maintenance costs of your crane

2. Consult with a professional crane manufacturer or supplier who can provide you with expert advice and customized solutions. Compare different types, models, and features of warehouse overhead cranes and select the one that best suits your needs and preferences. Please feel free to contact us for a quotation.

3. Ensure that the crane meets the relevant standards and regulations of your industry and location

Overhead Crane Specifications&Bridge Crane Specifications

  • Capacity: The capacity of an overhead crane is the maximum weight that it can lift safely. The capacity is determined by the design and strength of the bridge, trolley, hoist, and other components. The capacity is usually expressed in tons or kilograms. Bridge cranes typically have a lifting capacity in the range of 5 to 550 tons.
  • Span: The span of an overhead crane is the distance between the centerlines of the two rails that support the bridge. The span affects the stability and efficiency of the crane operation. The span is usually measured in meters or feet. Bridge cranes typically have spans in the range of 1 meter to 36 meters.
  • Lifting height: The lifting height of an overhead crane is the vertical distance from the floor to the highest point that the hoist can reach. The lifting height depends on the length of the hoist rope or chain, the clearance under the bridge, and the height of the hook. The lifting height is usually measured in meters or feet. The height of the bridge cranes is generally customized to the specific needs of the customer.

Choosing the Right Charging Crane for Your Scrap Yard Philippines

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Importance of Charging Crane

A charging crane is a type of overhead crane that is used to load and unload scrap metal into furnaces, shredders, or balers. A scrap charging crane is a special kind of charging crane that is designed to handle large volumes of scrap metal at high temperatures and speeds. But how do you choose the right charging crane for your scrap yard? There are many factors to consider, such as the size, capacity, speed, safety, and maintenance of the crane.

Types of Charging Cranes and Scrap Charging Cranes

There are two main types of charging cranes: electric and hydraulic. Electric charging cranes use electric motors to power the hoist and trolley movements, while hydraulic charging cranes use hydraulic pumps and cylinders to lift and move the load. Electric charging cranes are more common in scrap yards, as they offer more precise control, lower noise levels, and lower operating costs. Hydraulic charging cranes are more suitable for heavy-duty applications, as they can handle larger loads and higher temperatures.

Scrap charging cranes are a subset of electric charging cranes that are specially designed for loading and unloading scrap metal into furnaces. They have several features that make them different from regular electric charging cranes, such as:

  • A larger hoist capacity, ranging from 10 to 50 tons or more
  • A higher lifting speed, up to 60 meters per minute or more
  • A longer span, up to 40 meters or more
  • A higher duty cycle, up to 100% or more
  • A higher temperature resistance, up to 600 degrees Celsius or more
  • A special bucket or grab attachment that can hold and release large amounts of scrap metal

How to Select the Best Charging Crane for Your Scrap Yard?

  • The size and layout of your scrap yard. You should measure the area where you want to install the crane and make sure it has enough clearance and space for the crane’s movements. You should also consider the location of the power supply, the furnace, and other equipment that the crane will interact with.
  • The type and volume of scrap metal you handle. You should determine the average weight and size of the scrap metal you load and unload, and how often you do it. This will help you decide on the hoist capacity, lifting speed, span, and duty cycle of the crane.
  • The safety and maintenance requirements of the crane. You should look for a crane that has a high level of safety features, such as overload protection, emergency stop, limit switches, anti-collision devices, etc. You should also check the warranty and service terms of the crane manufacturer, and how easy it is to access spare parts and technical support.