35 Ton Crane&Foundry Crane the USA|Rolling Mill Crane

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35 Ton Crane&Foundry Crane Overview

A 35 ton foundry crane is a type of overhead crane that is designed for lifting and transporting molten metal and other high-temperature materials in foundries, steel mills, and other metallurgical industries. It has a special structure and features to withstand the harsh working environment and ensure safe and reliable operation.

A foundry crane consists of a bridge, a trolley, a hook, a ladle beam, and other auxiliary devices. The bridge spans the workshop and runs on rails along the workshop. The trolley travels on the bridge and carries the hook or the ladle beam. The hook is used for general lifting purposes, while the ladle beam is used for lifting and tilting the ladle that contains molten metal. The ladle beam has a rotating mechanism that allows the ladle to tilt at different angles for pouring or casting.

A foundry crane can also be equipped with other features, such as an anti-sway system, load display, overload protection, emergency stop, fire extinguishing system, heat insulation, dustproofing, etc., to improve its performance and safety.

The USA Customer Crane Needs|Rolling Mill Crane

Our customer is a rolling mill located in the USA. They produce various steel products, such as bars, rods, wires, pipes, etc., by heating and rolling metal billets. They have a foundry workshop where they melt scrap metal and cast it into billets. They need a foundry crane to lift and transport the ladles that contain molten metal from the furnace to the casting machine.

The customer had some specific requirements for their foundry crane. They wanted a crane that could:

  • Lift to 35 tons of molten metal
  • Span 20 meters across their workshop
  • Have a lifting height of 15 meters
  • Have a tilting angle of 45 degrees for the ladle beam
  • Have a speed of 20 m/min for the bridge, 15 m/min for the trolley, and 8 m/min for the hoist
  • Have an anti-sway system to reduce the swing of the ladle during movement
  • Have a load display to show the weight of the ladle
  • Have an overload protection to prevent overloading
  • Have an emergency stop to stop the crane in case of emergency
  • Have a fire extinguishing system to put out fire in case of leakage or explosion
  • Have heat insulation and dustproof to protect the crane from high temperatures and dust

35 Ton Crane&Foundry Crane Solution

We offered our customer a customized 35 ton foundry crane that met all their requirements. We designed and manufactured the crane according to their workshop layout, production process, and safety standards. We also provided them with a competitive price and a warranty period.

The main parameters and features of our crane solution are as follows:

  • Capacity: 35 tons
  • Span: 20 meters
  • Lifting height: 15 meters
  • Tilting angle: 45 degrees
  • Speed: 20 m/min for bridge, 15 m/min for trolley, 8 m/min for hoist
  • Anti-sway system: Yes
  • Load display: Yes
  • Overload protection: Yes
  • Emergency stop: Yes
  • Fire extinguishing system: Yes
  • Heat insulation: Yes
  • Dustproof: Yes

Advantages of 35 Ton Foundry Crane

  • High quality: We used high-strength steel and advanced welding technology to ensure the strength and durability of our crane. We also used high-performance motors, reducers, brakes, bearings, cables, etc., to ensure the smooth and stable operation of our crane.
  • High safety: We installed various safety devices on our crane, such as an anti-sway system, load display, overload protection, emergency stop, fire extinguishing system, etc., to prevent accidents and protect the workers and the equipment.
  • High efficiency: We optimized the speed and the tilting angle of our crane to reduce the cycle time and increase productivity. We also used a Remote Control system to enable the operator to control the crane from a safe distance and a clear view.
  • High reliability: We tested and inspected our crane before delivery to ensure its quality and performance. We also provide our customers with a one-year warranty period and 24/7 online service to solve any problems they might encounter.

Transport and Installation of the Rolling Mill Crane

We delivered our crane to our customer’s site by sea and road. We packed our cranes in wooden cases and wrapped them with plastic film to protect them from damage during transportation. We also marked the cases with labels and numbers to facilitate the identification and assembly.

We sent our engineers and technicians to our customer’s site to install and test our crane. We followed the installation manual and the safety regulations to ensure the correct and safe installation. We also trained our customer’s staff on how to operate and maintain our crane.

We conducted a series of tests on our crane, such as a no-load test, load test, tilting test, speed test, etc., to verify its functions and performance. We also checked the alignment, lubrication, wiring, etc., to ensure the normal operation of our crane.

We completed the installation and testing of our crane within two weeks. We obtained the acceptance certificate from our customer after they confirmed that our crane met their expectations and requirements.

Overhead Crane Maintenance

We provided our customer with a maintenance manual and a spare parts list for our crane. We advised them to follow the maintenance schedule and procedures to keep our crane in good condition and extend its service life.

We also offered them regular maintenance service and technical support. We also responded to their calls or emails within 24 hours to solve any problems they might have.

We maintained a good relationship with our customers and received positive feedback from them. They were satisfied with our crane solution and expressed their willingness to cooperate with us again in the future.

If you have any crane needs, please feel free to contact us and we will reply to you as soon as possible.